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Venjakob hgs-z lacquer line, spray
1998 VENJAKOB HGS-Z LACQUER LINE WITH SPRAY APPLICATOR ENCLOSURE, LACQUER RECOVERY SYSTEM, 101'X52" (32.7 M X 132 CM) DRYING TUNNEL AND CONTROLS.
Please watch this video, you can see how line is working: http:// /watch?v=QSsb2Jo4A3M
Finishing line for staining and painting wooden panels or parts.
Speed: approx. 5-6 m (17 -20 ) /min/
Spray Booth with all elements for operating the machine, including pressure regulators, manometers, gun test buttons, and feeler group for all functions of the machine including Emergency Stop button. All electrical control elements are pre wired on two terminal boxes at the servicing panel.
1 gun drive system type Z with one fully enclosed linear gun carrier, driven by a servo motor.
The gun speed is infinitely variable and is altered at the display of the free programmable control in the control cabinet. Effective gun speed 0.4-2.5 m (16 -100 ) /sec. One the carrier arm has 4 spray guns (but can fit up to 8 spray guns. Up to 10 spray programs for different products can be selected at the servicing panel by a selector switch. Each spray gun includes clamps and brackets for free height and angle setting.
Closed belt conveyor with lacquer recovery system for direct return of frosh overspray into a collecting container. This technic allows full paint change over within a few minutes.
1 in feed roller conveyor section.
1 endless, closed and solvent resistant conveyor belt with automatic belt guide system (belt is new)
1 lacquer recovery ring with variable drive. (plus one brand new spare)
1 automatic positioning system for the ring for operation and stand by position.
1 self cleaning system for the recovery ring.
1 belt washing system with final belt cleaning on the angled part of the conveyor, easily accessible for supervision and maintenance.
1 cleaning rubber lip with circulation pump fitted on a movable trolley
1 pneumatically operated swing up out feed belt conveyor allowing easy access for service at the cleaning unit.
Stain recovery unit include low pressure container with suction device and required control elements.
1 additional belt cleaning circuit fitted on the movable trolley with separate pump. This allows to handle solvent based and water based lacquers intermittently.
1 exhaust system Typ Dry with 2 stage filter units one paper and one mesh filter.
1 extension of dry exhaust system with one exhaust core filter opposite to operating side.
1 electronic gun control Type EPS/F2 for fully automatic control of the spray funs
1 supply air filter roof with 2 axial fans, 2 stage filters and 1 detection device for supervision of the filter condition.
1 color circuit. Paint ring line NW6 for the supply of 4 automatic spray guns executed as a quick paint change over system with purging vale, solenoid valves, gun holders, paint and air tubing as well as one pump support.
4 automatic airless spray guns and 1 material pump with nozzles.
2 color circuit. Paint ring line NW6 for the supply of 4 automatic spray guns executed as a quick paint change over system with purging vale, solenoid valves, gun holders, paint and air tubing as well as one pump support.
Heating medium: hot water, steam, thermal oil
Heat capacity (max) 15/30 C 65KW
Distribution of air over the full operation width is reached by using staggered positioned conical jet nozzles. One combined heating-, fan- and filter unit in compact design produces the air required for the process. A high capacity fan circulates the air through the EU 2 filter and heat exchanger.
Heat capacity (max) 15/70 C 95KW
The air movement is effected by a high capacity fan at the intake and a exhaust axial fan.
Drive and tensioning rollers (each diameter 150mm (6 )) are based in flange bearings on both sides. For support of the belt a coated insulation board with good sliding properties is used. The PVC conveyor belt is made by a german brand name producer, and is temperature resistant up to 90 C.
